The Hidden COGS of AI: Why Your Pricing Model Might Be Doomed

June 27, 2025

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Introduction

In the race to implement AI capabilities into SaaS platforms, companies are rapidly deploying sophisticated solutions while overlooking a critical business factor: the cost of goods sold (COGS) associated with AI technologies. As executives rush to stay competitive in this AI-driven landscape, many are building pricing models on unstable foundations, potentially setting their companies up for significant margin erosion. This oversight isn't just a minor accounting issue—it represents an existential threat to business sustainability in the AI era.

The AI COGS Blindspot

Traditional SaaS COGS primarily revolve around predictable expenses: hosting, storage, support, and professional services. These costs scale relatively linearly with customer growth, allowing for predictable gross margins—typically 70-80% for mature SaaS businesses.

AI fundamentally disrupts this equation in ways many executives haven't fully internalized.

The Unpredictable Nature of AI Costs

Unlike traditional software that incurs fixed costs regardless of usage intensity, AI models have usage-dependent costs that can vary dramatically based on:

  1. Inference Costs: The computing resources required each time a user leverages your AI functionality
  2. Model Fine-tuning: Continuous training requirements to maintain accuracy and relevance
  3. Prompt Engineering: The hidden cost of optimizing interactions with foundation models
  4. Token Consumption: For LLM-based products, costs that accumulate with every word processed

According to research from a16z, AI inference costs can be 5-10x higher than traditional computing costs for equivalent functionality, creating what they term "the gross margin paradox of AI businesses."

Real-World Impact: When AI COGS Attack

Consider the cautionary tale of NotebookLM, Google's AI research tool. Initially launched as a free service, it was quickly forced to implement strict usage limits after discovering that its COGS were unsustainably high—with some power users generating thousands of dollars in costs per month while paying nothing.

Similarly, Stability AI reportedly burns through $8 million monthly in computing costs alone, primarily for inference and training. This magnitude of expense fundamentally changes the economics of software businesses.

Case Study: The Chatbot Margin Trap

A B2B SaaS company integrated an AI chatbot to enhance their customer support platform, pricing it as a premium feature at a flat $15/user/month. Their calculations assumed average usage patterns based on beta testing.

Within three months of launch:

  • 12% of customers became "power users," generating 5x the expected LLM token consumption
  • Support-heavy customers used the chatbot for increasingly complex queries, driving up token length and costs
  • The actual COGS for these users reached $22/user/month, creating negative unit economics

The result: the feature that was meant to boost margins became a profitability drain, forcing an emergency repricing that damaged customer relationships.

Building AI-Ready Pricing Models

Successfully integrating AI into your SaaS offering requires a fundamental rethinking of pricing and COGS management:

1. Usage-Based Components Are Essential

Flat-rate pricing for AI features is increasingly untenable. Instead, consider:

  • Hybrid models with base subscription plus usage-based components
  • Tiered usage limits with reasonable overage fees
  • Feature-specific limitations (e.g., number of AI-generated reports)

According to OpenView Partners' 2023 SaaS Benchmarks report, companies incorporating usage-based pricing elements grew 38% faster than those with pure subscription models, partly because they better aligned value delivery with cost structures.

2. Implement Granular Usage Monitoring

You cannot manage what you do not measure. Build infrastructure to track:

  • Per-customer AI feature usage patterns
  • Token consumption by feature and user type
  • Computing resources allocated to AI functions
  • Peak usage periods and anomaly detection

This visibility allows for both accurate pricing and early identification of margin threats.

3. Establish Clear Value Metrics

The most successful AI implementations tie pricing to clear business outcomes rather than technical consumption metrics. For example:

  • Price based on time saved rather than tokens processed
  • Charge for successful outcomes (completed workflows, resolved tickets)
  • Create ROI-based pricing tiers that align with customer value realization

Future-Proofing Your AI Economics

The AI cost landscape continues to evolve rapidly, requiring strategic adaptability:

Hardware Innovations May Help

The development of specialized AI chips and improved inference efficiency offers hope for cost reduction. Companies like NVIDIA, AMD, and various startups are racing to develop more efficient AI hardware that could eventually reduce inference costs by an order of magnitude.

However, Gartner predicts these efficiencies will be offset by increased model complexity for at least the next 3-5 years, meaning cost relief isn't imminent.

Build Flexibility Into Customer Agreements

New customer contracts should include:

  • The ability to adjust pricing as AI costs evolve
  • Clear usage limitations and transparent overage policies
  • Mechanisms to address unusual usage patterns

Consider Vertical Integration

Companies with sufficient scale are increasingly exploring options to control their AI infrastructure costs:

  • Investing in dedicated infrastructure rather than relying solely on public cloud AI services
  • Building specialized models for narrow use cases that require less computing power
  • Developing model compression techniques to reduce inference costs

Conclusion: Turn the AI COGS Challenge Into Competitive Advantage

The hidden COGS of AI represent both a threat and an opportunity. Companies that accurately model these costs, build appropriate pricing structures, and transparently communicate value to customers will gain sustainable competitive advantage.

Those that ignore the fundamental economic shifts brought by AI risk finding themselves in an unsustainable business model where growth actually accelerates losses—a fatal position in today's capital-conscious market.

By addressing the AI COGS challenge head-on, forward-thinking executives can build AI-native businesses that deliver both transformative capabilities and sustainable economics—positioning themselves to thrive in the next era of software.

The time to revisit your AI pricing strategy is now, before the hidden costs become visible on your P&L statement.

Get Started with Pricing Strategy Consulting

Join companies like Zoom, DocuSign, and Twilio using our systematic pricing approach to increase revenue by 12-40% year-over-year.

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